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Insulated cables are rated by their allowable operating voltage and their maximum operating temperature at the conductor surface. A cable may carry multiple usage ratings for applications, for example, one rating for dry installations and another when exposed to moisture or oil.
Rubber-like synthetic polymer insulation is used in industrial cables and power cables installed underground because of its superior moisture resistance.
US single-phase residential power distribution transformer, showing the two insulated "Line" conductors and the bare "Neutral" conductor (derived from the earthed center-tap of the transformer). The distribution supporting cantenaries are also shown.
Copper sheathed mineral insulated cables at a panel board. For some industrial uses in steel mills and similar hot environments, no organic material gives satisfactory service. Cables insulated with compressed mica flakes are sometimes used. Another form of high-temperature cable is a mineral insulated cable, with individual conductors placed within a copper tube and the space filled with magnesium oxide powder. The whole assembly is drawn down to smaller sizes, thereby compressing the powder. Such cables have a certified fire resistance rating and are more costly than non-fire rated cable. They have little flexibility and behave more like rigid conduit rather than flexible cables.
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